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FRONT t 1 SN 3 4 FORK 1 2 FORK Fig 78 22 Shift Forks Installation into the case The interlock end two opposite notches of the shaft goes to the rear of the case ...
cable at battery 3 If so equipped disconnect radio ground straps at left and right shields Fig 78 23 installing 1 2 Shift Fork Detent Components 4 Raise vehicle and support on jack stands then ...
transmission shift rod 15 Disconnect emergency brake return spring at front mount bracket 7 k Fig 78 34 Removing Manual Transmission from Vehicle |
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78 15 Mainshaft Roller Bearings Installed in Clutch Gear bearings from becoming displaced from clutch gear fig 7B 15 9 Carefully slide clutch gear onto mainshaft It is good practice to place the clutch gear ...
installation to prevent losing countergear roller bearings Tap countershaft in until it is flush with 1 Fig 78 16 Assembled Moiruhaft |
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IMPROVISED 64 CIL 3 4 BLOCKER 1 2 BLOCKER RING i i Fig 78 13 Blocker Ring Length Comparison l REAR BEARING i RETAINER i THRUST WASHER G i S F GEAR t 2 SYNCRO ...
78 14 Installing 1 2 Synchronizer First Gear and Rear Bearing Retainer on Mainshaft first gear sleeve on mainshaft Press first gear sleeve synchronizer hub and second speed gear onto main8haft until they bottom using |
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assembly 10 With weight of vehicle resting on suspension torque affected attaching parts to specifications f Fig 78 Positioning Jack for Spring Removal UPPER CUSHION RETAINER SPRING BUMPER i w REAR SHOCK olrl ABSORBER |
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BEARING RETAINER RING CLUTCH I SELECTIVE SHAFT SNAP RING RING h k Tt Fig 78 4 Clutch Gear and Bearing Snap Rings 9 Using a pin punch drive roll pin from reverse shifter head |
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Check and adjust clutch if necessary as outlined SPECI4L 62 1 I 3 4 h Fig 78 25 Manuo Trar 1 J 8361 Clutch Gear Pull r 2 J 932 Synchronizer Retainer Pliers |
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bank 28 Using new gaskets Install valve rocker covers and spring reinforcements then torque to specifications fig 78 29 Install muffler shield and tighten securely 30 Install spark plugs clean if necessary with new gaskets |
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Used 002 005 5 390 2 08 78 to 86 1 660 170 to 180 1 260 045 x 250 Flat Wound A rox 4 1 21 32 1 32 CORVAR SHOP MANUAL |