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WHEEL ALIGNMENT For wheel alignment preliminary steps see Corvair 500 700 and 900 Maintenance and Adjustment Proceed with actual adjustments as follows Front Wheel Alignment Caster and Camber Adjustment The caster and camber adjustments ... front wheel hub may be removed from the spindle and service as outlined for 500 700 and 900 models except for following differences 1 Wheel studs are not staked on replacement They may be easily ... passengers Steering Axis Inclination Steering axis inclination may be serviced as outlined for 500 700 and 900 vehicles except that desired reading should be 71 4 for 1200 series vehicles Tee in Adjustment Follow instructions |
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series veh les is basically of the same type as that used on the i00 700 and 900 models in that both are duo servo and hydraulically operated with cable operated parking rakes actuating both ... series vehicles are in most cases increased ove like parts used in 500 700 and 900 cars in order MAINTENANCE A MA INTENANCE 7 te maintenance information for the 500 00 and 900 ... rell AC IUSTMENTS Hy Iraulic Brake Adjustment I ze same procedure used for 500 700 and 900 may be ised except that running clearance for the Greenbri r and Corvair 95 is obtained by backing |
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Runout Installed on Flywheel 020 T LR Flywheel O D Runout 010 T LR 500 700 and 900 Models 700 AND 900 SERIES 3REENBRIER 1200 SERIES Non 60 Differential Pinion Shaft i Length ... 900 Diameter 6710 6720 GEAR DATA Standard Optional Drive Ratio 3 89 1 3 27 1 3 27 1 3 55 1 l Hypoid Gears No of Teeth Ring Gear 35 36 36 32 Pinion ... SPEEDOMETER GEARS Tooth Pitch 30 Teeth Drive 8 Driven 24 ION 500 700 900 SERIES 3REENBRIER 1200 SERIES lion 6D 3 Speed 4 Speed Synchronization 2nd and 3rd 1st 2nd 3rd 4th Constant Mesh Gears |
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SECT FUEL AND EXF CONTENTS O Model H Carburetor 500 700 and 900 Series Corvair 95 and Greenbriar 1200 Series Fuel Pump All Series Air Cleaner Corvair 500 700 and 900 Series except ... Corvair 95 and Greenbrier 1200 Series and Corvair Fuel Tank Corvair 500 700 and 900 Series l Corvair 95 and Greenbrier 1200 Series Exhaust System t Corvair 500 700 and 900 Series Corvair ... Greenbrier 1200 Series MODEL 11H CARBURETOR 900 n Page General Description 9 1 Maintenance and Adjustments 9 2 Inlet Fuel Filter 9 2 Accelerator Pedal 9 2 Accelerator Control Linkage Adjustments 9 3 Carburetor Synchronization |
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FILTER Type Full flow Capacity 1 0 pt OIL FILLER Corvair 500 700 and 900 Series Location Oil filter and generator adapter ENGINE TORQUE SIZE MATERIAL ... Spark Plug CLUTCH 500 700 Sectic Type Single plate dry disc Disc Diameter Models 500 700 900 1205 1206 1244 and 1254 91 8 R P O 649 and 651 8 Clutch Pressure Spring Type ... Diaphragm Diameter 9i s Total Pressure Models 500 700 and 900 900 1050 ft lbs Corvair 95 Lakewood Greenbrier Location Crankcase right side OIL PRESSURE GAUGE Type Electric OIL PAN DRAIN SCREW Type Hex head |
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series vehicles is iasically of the same design as that used on 500 701 and 900 series For this reason the service operatic s outlined for the 500 700 and 900 series ... provides service proce f f ures for areas of rear suspension which differ from SOn 700 and 900 series vehicles RIN ING HEIGHT AND COIL SPRING SAG roper riding height should be measured ... Support transmission with jackstand and remove transmission support plate as outlined in Corvair 500 700 and 900 series Service Operations 5 Remove both crossmember to body supports 6 Support crossmember with suitable lifting device Remove |
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SECT1 ACCES CONTENTS C Gasoline Heater 500 700 and 900 Series 1200 Series Direct Air Heater 500 700 and 900 Series 1200 Series Instrument Panel Cover 500 700 and 900 Series GASOLINE HEATER ... THIS SECTION Page 11 1 11 25 11 28 11 32 11 35 10 700 AND 900 SERIES VDEX Page Combustion Blower Motor Replacement 11 15 Thermostat Replacement 11 17 Heater Control Switch Replacement |
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SECTI STEE CONTENTS OF I Cor tir 500 700 and 900 Series Cor vir 95 and Greenbrier 1200 Series CORVAIR 500 70 INI Page Gen ral Description 4 1 Mai tenance and Adjustments ... Steering Gear 4 8 GENERAL C 7 ke steering gear used in all Corvair 500 700 and 900 models is of the recirculating ball type with a ratio of 8 1 Ease of handling ... relay type with ION 4 RING THIS SECTION Page 4 1 4 14 10 and 900 SERIES EX Page Adjustment on Bench 4 9 Installation 4 9 Mast Jacket 4 10 Removal 4 10 Repairs |
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shock a sorbers MAINTENANCE L 1BRICATION Lubrication requirements are the same as for 500 10 and 900 series vehicles Consult Lubrication Sec 1 on 2 for detailed information EENBRIER 1Z00 SERIES VDEX Page Upper Control ... Remedies 3 36 DESCRIPTION Service Operations and Maintenance are basically the same as the 500 700 and 900 Series components except as outlined in the following pages 48 Fig 3 52 Front Suspension 1200 Series ... ADJUSTMENTS ADJUSTMENT OF FRONT WHEEL BEARINGS Adjust front wheel bearings as outlined in 500 700 and 900 Maintenance and Adjustments except that nut should be backed off 1 z flat or less as required |
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Fuel Strainer 9 29 GENERAL The fuel tank fig 9 42 on all Corvair 500 00 and 900 Series with a 14 gallon capacity is mounted jusl to the rear of the front cross member ... tank gauge I v w It w v I W VIE Fig 9 TANK 0 AND 900 SERIES VDEX Page Fuel Tank 9 24 Specifications 9 28 Special Tools 9 28 DESCRIPTION sending unit located |
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SECTI ENI CONTENTS O CorNJr 500 700 and 900 Series except Models 535 an Com vir 95 and Greenbrier 1200 Series and Corvair St CORYAIR 500 Except Model IN Page Gene al Description ... THIS SECTION Page d 735 6A 1 ttion Wagon Models 535 and 735 6A 55 700 900 SERIES s 535 and 735 DEX Page Rear Shroud Right Side 6A 17 Engine Mountings 6A 17 Front |
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instrument panel cover or padded dash is the same in all 500 700 and 900 Series Corvairs The following procedure covers removal and installation procedures for all component parts of the assembly E INSTRUMENT PANEL ... SECTION A A SKTION 8 B Fig 11 45 Insfrvm nf Pan l Covor PANEL COVER ND 900 SERIES Installation 1 Clean off cementing surface of instrument panel 2 Apply a thin coat |
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sEC1 BM CONTENTS C Ca vair 500 700 and 900 Series I Cc vair 95 and Greenbrier 1200 Series CORYAIR SOOs 7C Page Ge teral Description 5 1 M intenance and Adjustments 5 3 ydraulic ... Installation 5 9 rioN 5 OWES IF THIS SECTION Page 5 1 5 15 0 AND 900 SERIES IDEX Page Brake Shces 5 9 Removal 5 9 Inspection 5 9 Installation 5 10 Main Cylinder |
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sECI SuSPI CONTENTS C Co irair 500 700 and 900 Series ispension heels and Tires Co vair 95 and Greenbrier 1200 Series ispension Fheels and Tires susP CORVAIR 500 7 Ir Page Ge ieral Description ... ENSION IF THIS SECTION Page 3 1 3 20 3 29 3 36 ENSION 00 AND 900 SERIES JDEX Page Shock Absorbers 3 7 Inspection of Spherical Joints 3 7 Riding Height and Coil Spring |
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STEERING WHEEL CLEARANCE This operr tion is the same as that used on the 500 700 and 900 vehicles SERVICE O STEERING WHEEL Remove and replace steering wheel as outlined in Corvair ... 900 Section DIRECTION SIGNAL FIG 4 39 Removal 1 Remove steering wheel as outlined in this section 2 Disconnect horn wire from connector under dash and remove retaining spring seat and bearing assembly from mast |
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CsENERAL CONTENTS Cc vair 500 700 900 Series Cc wair 95 and Greenbrier 1200 Series CORVAIR 50 Pag Ei One 2 rankcase Oil 2 Crankcase Capacity 2 First 1000 Miles 2 After 1000 Miles ... Capacity i efill 4 q1 TION Z LUBRICATION OF THIS SECTION Page 2 1 2 12 700 900 SERIES INDEX Page l Distributor 2 5 l Air Cleaners 2 5 L Front Wheel Bearings |
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recommendations for the Greenbrier Sportswagon and Commercial series models are the same as the 500 700 and 900 Corvair models except as outlined in the following paragraphs ENGINE The engine components requi mg regular servicing ... lubrication change intervals and type of oil used remain the same as the Corvair 500 700 and 900 series vehicles Refer to the previous sub section 1 t T rrrr taa Fig 2 24 Engine |
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SECI ELECTRIC CONTENTS C Page Corvair 500 700 and 900 Series 8 1 Engine Electrical 8 1 Wiring Diagrams 8 39 Chassis Electrical 8 46 ENGINE CORVAIR 500 71 II Page General Trouble Shooting ... Engine Electrical 8 77 Wiring Diagrams 8 77 Chassis Electrical 8 79 ELECTRICAL 00 AND 900 SERIES VDEX Page Starting Motor 8 20 Removal 8 20 Disassembly 8 20 Cleaning and Inspection 8 22 Testing |
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SEC1 GENERAL 11 CONTENTS C Cor iir 500 700 and 900 Series Cor air 95 and Greenbrier 1200 Series I CORVAIR 500 71 Ir Page Veh de Dimensions 1 1 I Ma l Indentification ... Door 6 Passenger Sedan ION 1 IFORMATION IF THIS SECTION Page 1 8 310 AND 900 SERIES IDEX Page Unit and Serial Number Locations 1 2 Selection of Gasoline and Engine Oil 1 4 Keys |
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sECTI MANUAL TR CONTENTS C Corvair 500 700 and 900 Series Three Speed Transmission Four Speed Transmission Corvair 95 and Greenbrier 1200 Series Three Speed Transmission Four Speed Transmission CORVA R 500 r 71 THREE ... ANsMISS10N5 IF THIS SECTION Page 6D 1 6D 15 6D 27 6D 27 00 AND 900 SERIES TRANSMISSION MEX Page Inspection and Repair 6D 7 Bearings 6D 7 Transmission Case 6D 7 Gears |
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SEC1 ENGINE CONTENTS OF Corvair 500 700 and 900 Series Corvair 95 and Greenbrier 1200 Series CORVAIR 500 71 n Page Introduction 7 1 Mechanical Checks and Adjustments 7 2 Remove Spark Plugs and Test ... part will consist of ION 7 TUNE UP THIS SECTION Page 7 1 7 13 O AND 900 SERIES IDEX Page Inspect and Service Cooling System 7 9 Check Lubricant Level and Inspect |
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SECT REAM CONTENTS C Corvair 500 700 and 900 Series Corvair 95 and Greenbrier 1200 Series CORVAIR 500 71 Page General Description 6C 1 Periodic Maintenance 6C 2 Lubricant 6C 2 Differential Carrier ... side gears Axle driving ION 6C t AXLE 1F THIS SECTION 6C 1 6C 26 DO AND 900 SERIES IDEX Page Side Bearing Adjusting Sleeve Bearing Race Replacement 6C 13 Ring Gear Replacement Differential Side |
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tires are standard equipment MAINTE Maintenance procedures are the same as for Corvair 500 700 and 900 models except as outlined in the following TIRE PRESSURES The following recommended pressures must be maintained to obtain ... CHANGING ROAD WHEELS Follow operations 1 and 2 outlined for Corvair 500 700 and 900 series under Wheels and Tires Changing Road Wheels Position furnished jack as shown in Figure 3 66 and raise wheel |
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SECT1 CLU CONTENTS O Corvair 500 700 and 900 Series Corvair 95 and Greenbrier 1200 Series CORVAIR 500 71 IIS Page General Description 6B 1 Maintenance and Adjustments 6B 2 Clutch Linkage Adjustment ... with a conventional clutch ON 613 ITCH F THIS SECTION Page 6B 1 6B 7 O AND 900 SERIES IDEX Page Installation in the Vehicle 6B 5 Clutch Pedal Assist Spring Removal and Installation |
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Ampere hour capacity at 20 hour rate 35 40 Voltage 12 12 ISSION 500 700 900 tEENBRIER 1200 SERIES on 6E Reaction Member stator Aluminum air foil type supported on stationary sleeve by an over ... Type Spool Governor Type Centrifugal Drive From transmission output shaft TUNE UP on 7 D0 700 AND 900 SERIES EENBRIER 1200 SERIES on 8 ELECTRICAL Maximum permissible specific gravity variation between cells with specific gravity |
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AUTOMATIC 4 73 1 1 00 1 500 700 AND 900 SERIES THREE SPEED 3 50 1 1 99 1 1 00 1 FOUR SPEED ... 900 SERIES 3REENBRIER 1200 SERIES Non 6A Gross Torque Rating 128 ft lb 2300 rpm Super Turbo Air Advertised Gross Horsepower Rating 98 4600 rpm Gross Torque Rating 132 ft lbs 2800 rpm Idling Speed |
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Lift the heater assembly from the housing and service assembly as previously recommended for 500 700 and 900 style assembly Installation 1 Set assembly into position and replace stud nuts and support bracket screw |
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SECTI SPECIFI SUSi Se 500 700 AND 900 SERIES GENERAL FRONT SUSPENSION Type Independent combining long and short control arms with spherical joints coil springs and anti dive control Front suspension steering linkage and front |
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Length 1 380 Inner Bushing ID 1 1255 1 1260 BRA Sectiv 500 700 AND 900 SERIES SERVICE BRAKES Type Servo 4 wheel hydraulic Brake Drum Type Composite Rim material Cast alloy iron Web material |
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FUEL AND E Se FUEL TANK Corvair 500 700 900 Location Under front compartment floo Capacity gallons 1 Filler Location Left front fender crowr Fuel Filter Type Straine Corvair 95 and Greenbrier 1200 Series Location |
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Wheel 177 lb ir Height at Maximum Load 5 90 2943 lb S1 SE 500 700 AND 900 SERIES STEERING GEAR Make Saginal Type Recirculating ba Ratio 18 Overall Ratio 23 5 Mainshaft Diameter |
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SECT POWEI CONTENTS C Cor tir 500 700 and 900 Series Cori tir 95 and Greenbrier 1200 Series Ir Page Gew ral Description 6 1 Serv ee Operations 6 4 In roduction |
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SECTI AUTOMATIC 1 CONTENTS O Corvair 500 00 and 900 Series Corvair 95 and Greenbrier 1200 Series IN Page General Description 6E 1 Maintenance and Adjustments 6E 3 Oil Requirements 6E 3 Oil Level |
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from the front to the rear The Service Information and Procedures outlined for Corvair 500 700 and 900 models also apply in general to Corvair 95 and Greenbrier 1200 Series except for Maintenance and Adjustments |
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SECT CONTENTS Corvair 500 700 and 900 Series I Four Door 69 Models Two Door 27 Models Station Wagon 35 Models Corvair 95 and Greenbrier 1200 Series FOUR DOOM PagE General Information 10 2 Body |
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operation the Corvair 95 gasoline heater is the same as that in the 500 700 and 900 Corvair styles Obvious design differences in the Corvair 95 make necessary an extremely compact heater unit All heater |
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Remove gas cap and filler neck assembly 4 Reverse procedure for installation IT SYSTEM O and 900 SERIES DESCRIPTION 3 Carefully pull muffler and exhaust pipe assembly from under |
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element WING NUT LOCK AND COVER BOLT CLAMP Fig 9 38 Air Cleaner Mounting LEANER 00 AND 900 SERIES MD 735 MODELS DESCRIPTION POLYURETHANE ELEMENT SUPPORT E MM BOTTOM AIR INTAKE CONNECTOR AND EXTENSION TUBE |
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BUCK W 1 I T ia 10 G A BLACK J UIUUIII MAIN WIRI DIAGRAMS 00 and 900 SERIES JDEX Page Headlamp Circuit 8 42 Tail Lamp Circuit 8 43 Horn Circuit 8 43 Windshield |
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tORVAIR 95 AND GR Tune up procedures ai vair 95 and Greenbrier Corvair 500 700 and 900 f EENBRIER 1Z00 SERIES id specifications for the Cor vehicles are the same as for eries |
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parts for the Corvair Passenger Car transmission Bypass valve need not be removed for 500 700 and 900 series but cover holes must be tightly plugged CORVAIR SHOP MANUAL |
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high Insufficient Clutch Release a Improper lash adjustment b Clutch fork pull rod movement S00 700 and 900 Models R 1205 1206 1244 and 1254 Models SPECIFII Refer to Section 12 fi ND REMEDIES Probable |
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connecting rod bearings use the same diameter and specifications as used in the Corvair 500 700 and 900 series engines however the bearing material is a heavy duty type BATTERY IERATOR I CHOKE CABLES |
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Assembly escription and service of tie rods are covered under C o 500 700 and 900 Steering Service Operations ie Rod except for following difference f tie rods are adjusted to end of travel realign |
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Tool J 755 fig 4 49 Bi 1 Nut Assembly Ulow procedure outlined in 500 700 and 900 Secti a Note however that the ball nut used in the S rtswagon and commercial steering gear |
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shaft seal from gear casting and discard Ball Nut Disassembly Follow procedure outlined in 500 700 and 900 Section Note however that ball nut used in the Greenbrier and Corvair 95 steering gear |
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Greenbrier and Corvair 95 steering system has s ne lube requirements as the 500 700 and 900 models e cept for the addition of the relay arm pivot which n xst be greased every |
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compensate for normal internal wear automatically Service operations are the same as for the 500 700 and 900 unit except as outlined in following pages |
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core c Rim defect See Wheels and Tires in this section SPECIFII For Corvair 500 700 and 900 Susp a Disconnect shock absorber and test action replace if necessary b Inspect and correct as necessary |
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pounds Rear 26 pounds Hot Pressure Front l8 pounds Rear 30 pounds ND TIRES O AND 900 SERIES EX Page Correction of Irregular Tire Wear 3 21 Dismounting and Mounting Tires 3 22 Tire |
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screws NOTE Remove and replace any of the four headlights in the same manner LECTRICAL 10 and 900 SERIES EX Page Oil Pressure and Temperature Telltale Indicator 8 57 Fuel Gauge 8 57 Speedometer Service |
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distance between the driver s compartment and the front of the transmission At the r 110 AND 900 SERIES TRANSMISSION IDEX Page Disassembly of Mainshaft 6D 19 Inspection and Repair 6D 20 Transmission Case |